What are the ways to realize automobile stamping parts?

2022-03-11 09:45:53

Automatic production of automobile stamping parts has the advantages of high production efficiency, short production cycle, good stamping quality, labor cost saving, operation safety and so on. At present, many stamping parts manufacturers have gradually realized automatic stamping production. What are the ways to achieve it? The following common ways are for your reference.

1. Single machine automatic stamping

In each link of single machine stamping production, a series of relevant automatic stamping devices are installed to realize stamping automation. It is easy to realize the management mechanism of one person and multiple machines, and the efficiency of stamping production is significantly improved.

2. Automatic feeding stamping die

From the hand of the stamping die, on the basis of the progressive die with fewer steps, the automatic feeding device and other related devices are set to form the automatic feeding stamping die. It has the advantages of less investment, simple implementation and no support of high technical ability.

3. Multi station automatic stamping

Multi station stamping process can be realized on multi station press or single station press with the help of multi station progressive die. Multiple processes of stamping parts can be combined on one punch to complete stamping at one time, that is, each stamping of the press can complete a stamping part that needs multiple stamping. Multi station press plays an irreplaceable role in realizing the stamping automation of forming parts such as stretching and bending

4. Stamping manipulator

The fixed program controlled stamping manipulator is mainly used in mass stamping production. It is used for loading, unloading, turning and transferring workpieces on single machine and rigid stamping automatic line; The stamping manipulator with variable program control is used in the automatic stamping occasions where the variety changes frequently and the working program changes frequently. It can also be used for automatic stamping of heavy large workpieces.

5. NC automatic stamping

It is suitable for stamping automation of large-size plate stamping parts. With the help of a series of standard dies installed in the NC press, the stamping processes of different shapes are completed by NC programming. It is also applicable to realize the automatic stamping of medium and small size, multi variety, timeliness and small batch stamping parts. In the NC stamping environment, there is no need to open a specific mold for a specific workpiece, which not only saves the mold manufacturing cost, but also greatly shortens the production cycle of the product, and has a broad application prospect.

6. Automatic stamping line

Rigid stamping automatic line is an important direction to improve productivity in mass production of large-scale stamping parts, and can be compatible with other non stamping processes. The flexible automatic stamping line greatly reduces the stamping cost of medium and small batches of large-size stamping parts on the automatic stamping line.

7. Adopt automatic monitoring technology

Automatic monitoring technology is still needed to realize stamping automation, which can monitor all kinds of faults in time, promote "fault shutdown" at a much faster reaction speed than people, and effectively avoid equipment accidents and die accidents. At the same time, it is also an important guarantee means to realize the process monitoring of automatic stamping and ensure the rapid and efficient production of automatic stamping.